WelderMate™
Industry challenge
Mantel Welding
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Highly physically demanding
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Large deviations on the welding and unnecessary material usage
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Dangerous environment and extreme heat for the operator
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Requires several operators
Solution:
WelderMate
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Solution: WelderMate
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Increased speed and arc time improving operations and reducing number of operators needed
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Significant cost savings and a 3-year payback time
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Improved HSEQ – less material usage, reduced emissions and better work environment
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Higher weld quality and consistency
Overview of WelderMate
Electrode Welding Robot System
- Weldermate is developed in collaboration with the large industrial customer Elkem, which owns the IP rights on the Söderberg technology which is used by approx. 75% of the world’s ferro alloy melting plants
- The automatic robot has a 3D machine vision, clamping ring, umbilical cord, is based on machine learning and operates at a fast-welding speed on the Söderberg Electrodes
- MOMEK is the developer, patent holder, 100% owner of the product while Elkem Carbon is the distribution and sales partner leveraging their network and access as a supplier to the ovens using their Söderberg technology
- Weldermate started commercial sale in 2024
Overview of the market potential and go-to-market strategy
Globally there is around 1,000 smelters where 75% of the smelters uses the Söderberg technology and thus represents the total addressable market for Weldermate

MOMEK Invest and Elkem have developed a concrete target list of 50 smelters in the Nordics / Europe representing high probability customers, including Elkem’s 16 smelters, which represents a high probability revenue potential over the next 5 years

Additional revenue expected from installation, aftermarket services and replacing sale as the installed base of Weldermate increases
WelderMate is ready to permanently change the mantel welding process
WelderMate takes the Söderberg Elektrode into the future.
Development testing with partners at MOMEK workshop (norwegian)
Illustrative video of the WelderMate function.
Product launch of the MOMEK WelderMate, our newly developed autonomous robot welder system for Söderberg Electrodes.
On Site WelderMate test of Mantel Casing welding at Elkem smelter.
Early prototyping of WelderMate
Development Partners

Elkem ASA

Pioneer Robotics

SINTEF

Applica

KPH
Customers

Elkem is an essential partner in the development of WelderMate.
Contacts

